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ABOUT LCV
AND WHAT MAKES US UNIQUE
LCV Engineering Solutions provide structural, mechanical, piping and plate work (SMPP) services across Sub-Saharan Africa
LCV has invested in state of the art equipment and technology to increase effectiveness and minimise process risk; believing in continual innovative development, setting the framework for a successful future. With over 25 years of heavy engineering experience, LCV is capable of meeting local and international standards regardless of the size of the project. LCV handles all project management, planning, detailing, fabrication, finishing and commissioning of all projects as required.
LCV is constantly looking for innovative solutions and processes for industry, for better, faster and more cost effective solutions for our clients, while maintaining the extraordinary level of quality they have come to expect from us. As we search for cutting edge technology, we aim to lead the industry and realize our potential as one of the leading engineering firms in Southern Africa.
Competitive advantage
LCV Engineering Solutions has a diversified approach to industry. With the ability to control all major processes in-house, enabling us to reduce costs and guarantee quality, performance and delivery. Some of the processes include:
- Design, Detailing and FMEA Analysis (where required).
- Profiling of all materials (Using laser, water-jet, plasma and flame cutting).
- CNC Bending on a variety of capable machinery.
- Welding (Manual, semi-autonomous and autonomous processes).
- Quality Control (According to approved QCP’s, ISIR’s and Final Release Notes)
- Storage.
- Packaging and Transport.
Organisation
- LCV employs highly skilled and motivated artisans to fulfil the technical aspects of the projects it undertakes, while at the same time, developing and supporting the local labour pools in terms of unskilled labour, in and around locations where project work is undertaken.
- LCV is coded to international standards such as AWSD1.1, ASMEIX, BSEN287 and employs welders certified by the South African Welding Institute
- The LCV SA headquarters provides the necessary capital, management, technical expertise and infrastructure required to service the various projects undertaken.
- LCV has a qualified and experienced operations team who has undertaken numerous projects for the Power Generation, Mining and Heavy Steel Fabrication Industries over the past 25 years.
LCV Services
Project Management
LCV offers project management from the moment an order is received right up to commissioning by a team of highly experienced engineers with exceptional experience in the industry. Unrivalled management systems are in place to complete projects within budget, on time and ensuring quality requirements are continually met.
Design & Detailing
Detailing remains one of LCV’S core competencies and a critical element of the turnkey process, ensuring fast and efficient turnaround times. LCV employs a team of highly talented designers, employing the latest in computer aided design and 3D rendering software, capable of full concept design and 3D modelling. These talented designers also have vast experience in reverse engineering design.
Profiling
With one of the largest profiling departments in the country, LCV is capable of profiling in excess of 1200 tons a month of various components of any material grade.
Equipment & Machinery
LCV’s state of the art facility houses some of the most sophisticated machinery on the market:
- Laser-Cutting
- Waterjet Cutting
- Plasma Cutting
- Flame Cutting
- CNC Press brakes
- CNC Sectional Rolling Machines
- CNC Plate Rolling Machines
- CNC Pipe Bending Machines
- CNC Milling and Turning
- CNC Vertical & Horizontal Boring Mills
- CNC Robotic Welder
Special Processes and Documentation
Expediting
Planning processes are detailed and closely monitored to ensure that projects progress in line with the desired project time lines and the project plan.
Procurement
Procurement of material processes ensures the favourable pricing and on-time delivery of required goods and materials. Internal receiving processes ensure that the correct material is purchased and that traceability is accurately recorded. Material certification is scrutinised for accuracy and authenticity prior to acceptance.
Transportation & Delivery
Transportation and Delivery Details of delivery schedules, packing lists, packing standards and methods are made available where required.
Management of Service Providers
LCV Service providers have been chosen based on established mutually beneficial relationships. Service providers are continually assessed on the following criteria:
- Consistency of quality
- On-time delivery
- Price
- Technical Support
LCV’s approved list of suppliers has met the above deliverables consistently on previous projects.
In addition, Certificates of Conformance (COCs) and inspection and test reports are readily available and are supplied and are included into the quality data book contents for the duration of contracts. Regular supplier audits are conducted in order to ensure that standards are maintained.
Quality
LCV Engineering is an ISO 9001:2008 registered organisation. Thus, the quality control processes, as required by the standard, are in place and maintained by the organisation.
These processes include:
- Control of documents and records (Including Client documents)
- Supplier Management
- Monitoring and Measurement (Including Internal Audits)
- Control of non-conforming Product (Including Concessions and Deviations)
- Corrective and Preventative actions
These processes are basic requirements adhered to during the course of all projects.
LCV is confident that it can meet any required standard in the final product and service delivered. Resource allocations are continually evaluated to ensure that there
LCV Document Control
Quality records are controlled within the LCV Quality Management Systems. Data books, inspection reports, release notes, non-conformances etc. are recorded and retained for as long as required. Records pertaining to works including plant, materials and/or activities are clearly identified to which they pertain and sequentially (or chronologically) indexed.
A dedicated document controller administers relevant project documentation. This includes drawing control, inspection and test records, non-conformances and concessions. Full data packs in electronic and hard copy are made available for clients upon request.
Accreditations
- LCV is synonymous with quality, delivery and accountability.
- Our Quality Management System is ISO 9001:2008.
- LCV is also in the process of being ISO 3834 welding certified by the International Institute of Welding.
- LCV also accredits an extensive focus on health and safety and this policy is fostered throughout the organisation.
OUR WORK
A COLLECTION OF QUALITY
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x CloseBHP Billiton - Samancor
Description: Fabrication and Supply of Steam Ducting for an Air Cooled Condenser. Tonnage: 90 tons
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x CloseBHP Biliton - Samancor
Description: Fabrication and Supply of Ore Reception Bins. Tonnage: 280 tons
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x CloseALE
Description: Fabrication and Supply of two overhead Gantry Systems for Medupi and Kusile Power Stations. Tonnage: 565 tons
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CONTACT US
LET'S HAVE A DISCUSSION
South Africa
Tel: +27 11 908-1100
Fax: +27 11 908-1101
Mail: sales@lcvengineering.co.za
Skype:LCVEngineeringSolutions
Reception & Collections: 11 Flamink Ave, Alrode Ext. 7
Deliveries: 10 Basalt Street, Alrode, 1449
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Zambia
Tel: +260 96 785 7728 / +260 97 372 7061
Mail: zebede.soko@lcvengineering.co.za
Office: Mukuba Pension House, Kitwe, Zambia
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Drop a mail